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How a Vacuum Sealer Works   Many friends often ask: "Do I have to use a vacuum bag when using a vacuum sealer?" "Do I have to use special bags when using a vacuum sealer? Can I use flat vacuum bags with non-nozzle type vacuum sealers? Can I use all type vacuum bags with chamber vacuum sealers?" You can find the answer after reading the following instructions.    1. Do we have to use vacuum bags for vacuuming? A: If you only want to remove air, any material can be used. But if you want to maintain the vacuum state for a long time, you must use vacuum bags which are PA (Nylon) material or aluminum foil bags with high airtightness.   2.Does "vacuum" really mean making the bag completely free of gas inside? A: Actually not, the main principle is to reduce the air inside the bag to a level where microorganisms cannot survive, reducing oxidation or product spoilage, keeping items less susceptible to rusting, and maintaining the freshness and shelf life of food inside the bag.   3.Differences in principles between Non-nozzle vacuum sealer and chamber vacuum sealer. A: There are two different principles of air extraction, which also lead to different advantages and disadvantages. (1) Non-nozzle vacuum sealer: Directly extract the air from the bag, and then use heating to melt and seal the plastic bag. Therefore, if you want to package fluids or powders, Non-nozzle vacuum sealers are likely to extract the contents you want to package, or extract contents that should contain moisture. Sometimes it may even cause internal parts to get wet and be damaged.   Most of the vacuum bags seen on the market have patterns on them, which is because most vacuum sealing machines are direct air suction type. When sealing wet items with this type of vacuum packaging machine, it is necessary to form channels for smooth air. These channels are the patterns or folds on the vacuum bags or aluminum foil bags commonly seen in the market. When the air in the bag is reduced, aerobic bacteria cannot survive, so the items can be preserved for a longer period of time. Therefore, whether it is a grid pattern, diamond pattern, or the vacuum channel sealer bags made by our company, they are all designed to facilitate air flow. Therefore, we would recommend using non-nozzle vacuum sealers for items with less water content and larger particles inside.   (2) Chamber vacuum sealer: When the lid is closed, the motor begins to perform the vacuuming action. At this time, the air inside the vacuum chamber and inside the vacuum bag will be affected by the motor and flow, so the pressure inside the vacuum chamber will gradually become negative pressure. At this time, we may observe a phenomenon where the vacuum bag we placed inside is expanded. This is because the speed at which the air is removed from the vacuum bag cannot be as fast as that in the vacuum chamber, which causes the pressure inside the bag to be greater than other parts of the vacuum chamber in a short time. This phenomenon will also cause the air inside the bag to accelerate and leave the bag at the moment the solenoid valve operates, and at the same time, the heating plate will heat and seal the bag.   Since it does not directly vacuum the air out of the bag, there is no need to worry about the moisture inside the bag being drawn out. For items with liquid or powder content, we would recommend using a chamber vacuum sealer. Because the air inside the vacuum chamber is vacuumed out, the bag does not need an additional air extraction duct, so it can be used without embossed vacuum bags. 表單的頂端   表單的底部表單的頂端          

Various types of sealers on the market have different features and operating methods, how to choose a sealing machine that is easy to use and suitable for you. The following are divided into two types according to the heating method of the sealing machine: Impulse heat sealers and Constant heat sealers are introduced.   Impulse heat sealers can set sealing time to heat. When the operator presses the handle to touch the micro switch, heating element will be heated and when reaching the set sealing time, power off automatically, the heating element is no longer heating. The impulse heat sealer can be divided into single heating and double heating. The applicable materials are as follows: Single heating: plastic bags, such as PE, PP, non-woven bags etc. Double heating: aluminum foils gusset bags (such as tea bags), vacuum bags, sterilization bags, and thick bags.         The width of the heating element of the impulse heat sealer is divided into 2mm/2.7mm, 5mm and 10mm. If you want to fuse without leaving an edge, you need to choose a round wire: 0.6mm/0.8mm. Consumables for Impulse heat sealer include heating element, Teflon cloth, and Teflon tape. Different types of sealing machine, such as hand type sealers and foot type sealers, use the different size Teflon tape or Teflon cloth. Please ask for details of consumables when purchasing. Tips: 1.      Different bags require different heating time. We suggest the users set the short time in the beginning. If the sealing line is not complete, the user can set a little longer sealing time. Please don’t set the maximum sealing time in the beginning. If the sealing time is too long, the bags will be melted. It will also shorten the life of the heating element. If the sealing line melts, please decrease the sealing time. 2.      When the sealing time of the sealing machine reach the target time (the red light is off), stay for a few seconds for the cooling time and then release the handle, the sealing line will be beautiful and complete. 3.      If the heating light indictor is on, but the heating element can't heat up. Please check the heating element, maybe the heating wire is broken. The user can take off the Teflon cloth first to check the heating element. If the Teflon cloth is burnt black, even burned, please replace the Teflon cloth. If the user doesn’t change the new one, it might make the heating element broken fast.     Constant heat sealer is temperature controlled sealing machine. After turning on the power, it needs to warm up for 5-10 minutes. When the temperature of the sealing seat reaches the set temperature, it will maintain constant temperature. Constant heat sealers use heating tubes or heating plates for heating. Because the heating bars maintain the high temperature, be careful when operating the constant heat sealers. Please don't touch the heating bar to avoid burns. There are three patterns of sealing line: net pattern (cross pattern), stripes pattern, and flat pattern. More people choose cross patterns. The constant heat sealer is available for aluminum foil bag, vacuum nylon bag, tinfoil bag, sterilization bag. Please don’t use the constant heat sealer to seal PE, PP and other plastic material bags. The bags will melt and stick to the heating bar. It will be hard to clean up the heating bar, and might make the sealing line incomplete. The width sealing line of constant heat sealer is 10mm and 15mm.   Tips： The different materials bags are suitable for different temperatures. We suggest the users start to seal the bags by low temperature. If the sealing line is not complete, it means the temperature is not enough, please set a little higher temperature. If the sealing line melts, indicates the temperature is too high, please turn down the temperature. When the users adjust the higher or lower temperature, please wait the few seconds to let the current temperature to reach the setting temperature.

Do Different Packaging Materials Require Different Sealing Temperatures? Heat Sealing Temperature Guide When switching from one packaging material to another, many production teams continue using the same heat sealer settings. This often results in weak seals, burnt seal lines, pouch deformation, leakage, or inconsistent seal quality. Based on Daily Sealing System's practical experience in sealing machine manufacturing and after-sales technical support since 2010, different packaging materials, sealant layers and material thicknesses require different heat sealing conditions. Selecting the correct sealing temperature is therefore one of the first steps toward achieving reliable and repeatable seal quality in a B2B packaging operation. A setting that is too low may result in insufficient bonding, while excessive heat can distort the pouch and accelerate wear on sealing-machine consumables. Quick Answer: Key Principles for Heat Sealing Temperature Settings Different packaging materials require different heat sealing conditions. Material structure and sealant-layer composition are as important as total pouch thickness. Always re-test sealing settings when changing pouch material, supplier, structure or thickness. A temperature that is too low may cause weak or incomplete seals. Excessive temperature may burn, distort or melt the packaging material and accelerate consumable wear. For production validation, start from the machine or material supplier's recommended range and adjust incrementally using sample pouches. Temperature is only one variable — dwell time, pressure, sealing width and conveyor speed can also affect final seal quality. 1. Why Do Different Packaging Materials Require Different Sealing Temperatures? A heat sealer applies thermal energy to the sealant layer of a pouch or bag. The two inner surfaces soften and bond under controlled heat and pressure, then form a seal as the material cools. Different pouch structures use different sealant materials, thicknesses and laminated layers. This means that the same machine setting may produce a strong seal on one material but an incomplete or burnt seal on another. When Sealing Temperature Is Too Low Sealant layers do not fully bond Seal line appears closed but opens under light pressure Vacuum bags may lose vacuum after sealing Thicker laminated pouches may seal inconsistently Parts of the seal line may remain unfused When Sealing Temperature Is Too High Seal line becomes burnt or discolored Pouch material melts through at the sealing area Seal edges become wrinkled or distorted Thin PE or heat-sealable OPP structures are particularly sensitive Heating elements and PTFE tape may wear faster 2. Reference Heat Sealing Temperature Ranges by Packaging Material The following ranges are intended as starting references for process testing, not universal production specifications. Actual settings can vary depending on pouch supplier, sealant-layer composition, total material thickness, machine design, sealing pressure, dwell time and production speed. For procurement and production teams, the safest approach is to confirm the material specification with the pouch supplier and then perform a sample sealing test on the actual machine before mass production. Packaging MaterialStarting Temperature Reference*Typical ApplicationsPurchasing / Production Notes Thin PE Bags Approx. 120–160°C Snacks, dry products, general lightweight packaging Relatively heat-sensitive. Start conservatively and verify actual material specifications before production. Heat-Sealable OPP / OPP Laminates Approx. 120–160°C Stationery, lightweight goods, food and retail packaging Confirm that the structure includes a heat-sealable layer. Pure OPP film structures may require different converting or sealing conditions. NY/PE Laminated Vacuum Bags Approx. 170–200°C Meat, seafood, agricultural products, vacuum packaging Settings depend strongly on laminate thickness, sealant layer and vacuum-sealer design. Confirm seal width and machine compatibility. PET/PE Laminated Pouches Approx. 170–200°C Food packaging, industrial components, general laminated packaging The PET outer layer provides heat resistance while the inner PE-based sealant layer forms the bond. Process settings must deliver sufficient heat to the sealant layer without damaging the laminate. Aluminum Foil / Foil-Laminated Pouches Approx. 180–220°C Coffee, tea, pharmaceutical packaging, moisture-sensitive industrial products Thicker foil laminates commonly require an adjustable-temperature constant heat sealer. Confirm pouch structure, sealant layer and equipment compatibility before purchase. Thick Multi-Layer Laminated Pouches May require 200°C or above depending on structure Heavy industrial products, agricultural bulk packaging, specialty packaging Do not increase temperature alone. Dwell time, sealing pressure, sealing width and heating method should be evaluated together. Important: The temperature ranges above are starting references only. Packaging films with the same generic material name can use different resin grades, sealant layers and laminate structures. Whenever the pouch material, supplier, thickness or structure changes, run a new sealing test before starting production. 3. How to Determine the Correct Heat Sealing Temperature There is no single sealing temperature that works for every material and every heat sealer. For B2B production, the correct approach is to establish a controlled test procedure and document the validated setting for each packaging material. 01 Identify the Material Confirm pouch structure, sealant layer and thickness — for example PE, NY/PE, PET/PE or foil laminate. 02 Set a Starting Point Use the machine manufacturer's or packaging-material supplier's recommended range as the starting point. 03 Run Sample Seals Use production-equivalent sample pouches and inspect seal appearance, continuity and initial seal strength. 04 Adjust Incrementally Increase heat gradually if the seal is weak. Reduce the setting if the pouch burns, distorts or melts. 05 Document the Setting Record pouch supplier, material structure, thickness, machine model, temperature and other relevant process settings. 4. How Can You Verify Whether the Seal Is Strong Enough? Temperature setting alone does not confirm seal quality. After establishing an initial setting, the production team should verify the actual seal according to the packaging requirements and internal quality-control criteria. Practical Seal Quality Checks: Visual Inspection: The seal line should be continuous and even, without burn marks, excessive wrinkles, holes or obvious unfused sections. Manual Pull Check: Apply even force to both sides of the sealed area. A properly bonded seal should not peel open easily under normal handling conditions. Vacuum Hold Observation: For vacuum packaging, monitor the package over a defined internal QC period to check for loss of vacuum, leakage or package rebound. A 24-hour observation may be used as an internal screening step, but it is not a universal industry standard. Production QC Testing: For applications with defined seal-integrity requirements, consider peel-strength, leak, burst or vacuum-decay testing according to your internal quality specification. Cross-Section Review: For troubleshooting, inspect the seal area for uniform fusion and signs of delamination. 5. Six Common Heat Sealing Temperature Mistakes 1. Changing Pouch Material Without Re-Testing Even materials with the same generic name can use different resin grades, thicknesses and sealant layers. Re-test whenever the pouch supplier or specification changes. 2. Assuming Higher Temperature Means a Stronger Seal Excessive heat can damage the pouch, distort the seal area and accelerate wear on heating elements and PTFE tape. 3. Ignoring Heat Build-Up During High-Volume Production During extended production runs, equipment temperature and process conditions may change. Periodically inspect seal quality instead of assuming the first validated setting remains optimal throughout the shift. 4. Looking Only at Material Thickness Thickness matters, but laminate structure, sealant layer, dwell time, sealing pressure and heating method can be equally important. 5. Sealing Through Oil, Moisture or Powder Contamination at the bag opening can prevent proper bonding even when the temperature setting is correct. Keep the sealing area clean and dry before sealing. 6. Using the Wrong Heating Method for Thick Foil Laminates Some thick multi-layer foil pouches require stable, adjustable heat that a standard impulse sealer may not provide. Confirm the pouch sealant structure and machine capability, and evaluate an adjustable-temperature constant heat sealer when required. 6. How Sealing Settings Differ by Machine Type Not every sealing machine controls heat in the same way. For purchasing teams, understanding the difference between time-controlled impulse sealing and temperature-controlled constant heat sealing is especially important. Sealing Machine TypePrimary Setting MethodB2B Purchasing / Production Notes Hand Impulse Sealer Sealing time / heating-time control rather than direct temperature setting Commonly used for PE and other compatible plastic bags. Material compatibility should be confirmed before purchasing. Foot Impulse Sealer Heating-time control Suitable for repetitive manual packaging where hands-free operation improves workflow. High-frequency use requires monitoring of seal consistency. Constant Heat Sealer Direct adjustable temperature control Often preferred for foil laminates, vacuum nylon bags and other thicker or multi-layer packaging materials requiring stable continuous heat. Continuous Band Sealer Temperature setting + conveyor speed Designed for higher-volume production. Temperature and line speed must be optimized together to maintain consistent heat input. Vacuum Sealer Sealing time or temperature depending on machine design Vacuum extraction and sealing are separate process stages. Confirm bag type, sealing method, seal width and production requirements before equipment selection. 7. Continuous Band Sealer: Why Temperature and Conveyor Speed Must Be Adjusted Together For a continuous band sealer, seal quality is determined by the combined effect of temperature, conveyor speed and material characteristics. Higher conveyor speed → shorter exposure time in the heating zone → process settings may need adjustment to maintain sufficient heat input. Lower conveyor speed → longer heat exposure → excessive temperature may distort or burn the pouch. Whenever pouch structure, thickness or conveyor speed changes, re-test the sealing conditions. Use sample material before a full production run and confirm that the seal line is continuous, undamaged and sufficiently strong for the intended application. B2B Buyer Checklist: Information to Prepare Before Selecting a Heat Sealer Packaging material structure: PE, OPP laminate, NY/PE, PET/PE, foil laminate, etc. Total pouch thickness and sealant-layer specification Bag opening width and required sealing length Required sealing width or number of seal lines Product type: dry, oily, powder, liquid, food, industrial component or medical product Daily production volume and required cycle speed Current sealing temperature, time or conveyor-speed settings Required seal-integrity or internal QC criteria Available power supply and production-line configuration Daily Sealing System Can Help Evaluate the Right Sealing Conditions for Your Packaging Material Daily Sealing System Co., Ltd. is a Taiwan-based sealing machine manufacturer with an in-house production facility. Our product range includes impulse sealers, constant heat sealers, foot sealers, continuous band sealers, vacuum sealers, medical pouch sealers and customized sealing equipment. For a new packaging project, buyers can provide the machine model, pouch structure, material thickness, bag dimensions, product type and daily output requirement so our technical team can help evaluate the appropriate sealing-machine configuration and starting process settings. The following questions are based on common sealing-temperature and packaging-material inquiries handled by Daily Sealing System's technical and after-sales service team across food processing, agricultural packaging, electronics manufacturing and industrial packaging applications. Frequently Asked Questions Q1: Do different packaging materials require different sealing temperatures? Yes. Different packaging films use different sealant layers, resin structures and thicknesses, so the same temperature setting may produce a weak seal on one material and burn another. Whenever the material, supplier, laminate structure or thickness changes, the sealing conditions should be re-tested before production. Q2: Does a higher sealing temperature always produce a stronger seal? No. The goal is to apply enough thermal energy to create a reliable bond without damaging the pouch. Excessive heat can distort the seal area, melt through the bag, weaken the laminate structure and accelerate wear on sealing-machine consumables. Q3: What type of sealer is recommended for aluminum foil or laminated foil pouches? Thick multi-layer foil laminates often require stable, adjustable heat so that sufficient thermal energy reaches the inner sealant layer. An adjustable-temperature constant heat sealer is commonly evaluated for these applications. However, machine selection should be based on the actual pouch structure, thickness, sealing width and production requirements rather than material name alone. Q4: How should I adjust the temperature of a continuous band sealer? Continuous band sealing depends on both temperature and conveyor speed. Increasing line speed reduces the time the pouch remains in the heating zone, while slower speed increases heat exposure. Whenever the material or production speed changes, test both parameters together and confirm seal quality before full production. Q5: How do I know whether my heat sealing temperature is correct? Start with a visual inspection: the seal line should be continuous and free from burns, holes and obvious unfused sections. Then perform an appropriate strength or leak check for the packaging application. For vacuum packaging, monitor whether the package maintains vacuum over your defined QC observation period. Once the process is validated, record the material specification, machine model and sealing settings for repeat production. Further Reading Related technical guides for sealing-machine buyers, production managers and packaging engineers: → Heat Sealer Not Sealing Properly? 5 Common Causes & Fixes → Sealing Machine Maintenance Guide: How Often Should You Service Your Equipment? → How to Choose the Right Sealing Length and Sealing Width → Sealing Machine Buying Guide: How to Choose the Right Sealer → When Should You Use a Continuous Band Sealer? About This Article This article was prepared by the Daily Sealing System technical team for purchasing teams, packaging engineers, production managers and industrial packaging users. Daily Sealing System Co., Ltd. is a Taiwan-based sealing machine manufacturer with an in-house production facility. Our product portfolio includes vacuum sealers, external vacuum sealers, chamber vacuum sealers, impulse sealers, constant heat sealers, foot sealers, continuous band sealers, medical pouch sealers and customized sealing equipment. The company holds ISO 9001:2015 certification. Certain products and related packaging materials carry CE, FDA, EU No.10/2011 and BPA Free certifications. Patents are registered in Taiwan, the United States, Europe, Germany, Japan and China. The content in this guide is based on Daily Sealing System's practical manufacturing experience, packaging-material testing and after-sales technical support since 2010. The temperature ranges provided are starting references only; actual production settings should always be validated using the specific pouch material and machine configuration. Need Help Matching Your Packaging Material to the Right Heat Sealer? Send us your pouch material, thickness, bag size, product type, required daily output and current sealing-machine model. Our technical team can help you evaluate the appropriate sealing-machine configuration and starting process settings for your packaging application. View All Sealing Machines Contact Our Technical Team // //